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A production manager must determine the processing sequence for seven jobs through the grinding and de-burring departments. The same sequence will be followed in each department. The manager’s goal is to move the jobs through the two departments as quickly as possible. The site supervisor of the grinding department wants the SPT rule to be used to minimize the work-in-process inventory in the department.   PROCESSING TIME (HOURS)    Job  Grinding   Deburring  A 3 6  B 2 4  C 1 5  D 4 3  E 9 4  F 8 7  G 6 2a. Prepare a schedule using the SPT priority rule for the grinding department (using the grinding times).multiple choice 1C-B-A-D-G-F-ED-C-B-E-F-G-AA-B-C-D-E-F-GG-D-E-A-B-C-Fb-1. What is the total flow time in the grinding department for the SPT sequence?Grinding total flow time             hoursb-2. What is the make-span for the seven jobs in both the grinding and de-burring departments (using the sequence found in part a)?Make-span             hoursc-1. Determine a sequence that will minimize the make-span in both departments.multiple choice 2C-B-A-F-E-D-GC-D-F-B-A-G-EA-B-C-D-E-F-GG-D-E-A-B-C-Fc-2. Does using the SPT rule in the grinding department result in smallest make-span?multiple choice 3YesNo

Question

A production manager must determine the processing sequence for seven jobs through the grinding and de-burring departments. The same sequence will be followed in each department. The manager’s goal is to move the jobs through the two departments as quickly as possible. The site supervisor of the grinding department wants the SPT rule to be used to minimize the work-in-process inventory in the department.   PROCESSING TIME (HOURS)    Job  Grinding   Deburring  A 3 6  B 2 4  C 1 5  D 4 3  E 9 4  F 8 7  G 6 2a. Prepare a schedule using the SPT priority rule for the grinding department (using the grinding times).multiple choice 1C-B-A-D-G-F-ED-C-B-E-F-G-AA-B-C-D-E-F-GG-D-E-A-B-C-Fb-1. What is the total flow time in the grinding department for the SPT sequence?Grinding total flow time             hoursb-2. What is the make-span for the seven jobs in both the grinding and de-burring departments (using the sequence found in part a)?Make-span             hoursc-1. Determine a sequence that will minimize the make-span in both departments.multiple choice 2C-B-A-F-E-D-GC-D-F-B-A-G-EA-B-C-D-E-F-GG-D-E-A-B-C-Fc-2. Does using the SPT rule in the grinding department result in smallest make-span?multiple choice 3YesNo

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Solution

a. The SPT (Shortest Processing Time) rule prioritizes jobs that have the shortest processing time. For the grinding department, the jobs in order of shortest to longest processing time are: C-B-A-D-G-F-E.

b-1. The total flow time in the grinding department for the SPT sequence is the sum of the grinding times for each job in the sequence. This is calculated as follows: C(1 hour) + B(2 hours) + A(3 hours) + D(4 hours) + G(6 hours) + F(8 hours) + E(9 hours) = 33 hours.

b-2. The make-span for the seven jobs in both the grinding and de-burring departments is the total time it takes to complete all jobs in both departments. This is calculated by adding the longest processing time in each department. In this case, the longest processing time in the grinding department is for job E (9 hours) and in the de-burring department is for job F (7 hours). Therefore, the make-span is 9 hours + 7 hours = 16 hours.

c-1. To minimize the make-span in both departments, we need to consider the processing times in both departments. The sequence that will minimize the make-span is: C-B-A-F-E-D-G.

c-2. Using the SPT rule in the grinding department does not result in the smallest make-span. This is because the SPT rule only considers the processing time in the grinding department and does not take into account the processing time in the de-burring department. Therefore, the answer is No.

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