A 2-lips twist drill having a diameter of 4 [mm] and point angle 117 rotates at 691 [RPM] and feeds towards the work part at a rate of 0.38 [mm/rev], to drill a through hole of 34 depth. Machining allowance is 4 [mm]. Ignore length of chesil. MRR in [mm3/min] is then given by:Question 21Answer3869.953703.311934.987739.917739.91
Question
A 2-lips twist drill having a diameter of 4 [mm] and point angle 117 rotates at 691 [RPM] and feeds towards the work part at a rate of 0.38 [mm/rev], to drill a through hole of 34 depth. Machining allowance is 4 [mm]. Ignore length of chesil. MRR in [mm3/min] is then given by:Question 21Answer3869.953703.311934.987739.917739.91
Solution
The question seems to be asking for the Material Removal Rate (MRR) in mm^3/min for a drilling operation. However, the question is not clearly formatted.
Here's how you can calculate the MRR:
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First, calculate the cross-sectional area of the hole being drilled. This can be done using the formula for the area of a circle, which is π*(d/2)^2, where d is the diameter of the hole. In this case, d = 4 mm, so the area is π*(4/2)^2 = 12.57 mm^2.
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Next, calculate the length of the hole being drilled per revolution of the drill. This is given as the feed rate, which is 0.38 mm/rev.
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The volume of material removed per revolution of the drill is then the cross-sectional area of the hole times the length of the hole drilled per revolution, or 12.57 mm^2 * 0.38 mm/rev = 4.7766 mm^3/rev.
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The drill is rotating at 691 RPM, so the volume of material removed per minute is 4.7766 mm^3/rev * 691 rev/min = 3300.3 mm^3/min.
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Finally, add the machining allowance. The machining allowance is a volume of material that is intentionally left for a subsequent machining process. In this case, it is given as 4 mm. However, without more information (such as the shape of the workpiece or the direction of the allowance), it's unclear how to add this to the MRR. If we assume that the allowance is a length, and that it's added to the length of the hole being drilled, then the MRR would be π*(4/2)^2 * (0.38 mm/rev + 4 mm) * 691 rev/min. But without more information, this is just a guess.
Please provide more information or clarify the question.
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