QUESTION TWO (20 MARKS)a. Briefly explain why HCP metals are typically more brittle than FCC and BCC metals.(4 marks)b. The key to strengthening metals is in hindering the motion of dislocations. Briefly describethe four strengthening mechanisms in metals. Be sure to explain how dislocations areinvolved in each of the strengthening mechanisms. (8 marks)c. In one of the four strengthening mechanisms above (Question 1a), identify anothermechanical property that is significantly degraded, and explain why this has occurred eventhough strength is increased. (2 marks)d. Determine whether or not it is possible to cold work steel to give a minimum Brinellhardness of 225, and at the same time have a ductility of at least 12%EL. Justify yourdecision. Use equation 1 and Figure 1. (6 marks)𝑇𝑆(𝑀𝑃𝑎) = 3.45 𝑥 𝐻𝐵……………(1)Where TS = Tensile strength and HB = Brinnel hardnessFigure 1: For 1040 steel, brass, and copper, (a) the increase in yield strength, (b) theincrease in tensile strength, and (c) the decrease in ductility (%EL) with per cent (%) coldwork.
Question
QUESTION TWO (20 MARKS)a. Briefly explain why HCP metals are typically more brittle than FCC and BCC metals.(4 marks)b. The key to strengthening metals is in hindering the motion of dislocations. Briefly describethe four strengthening mechanisms in metals. Be sure to explain how dislocations areinvolved in each of the strengthening mechanisms. (8 marks)c. In one of the four strengthening mechanisms above (Question 1a), identify anothermechanical property that is significantly degraded, and explain why this has occurred eventhough strength is increased. (2 marks)d. Determine whether or not it is possible to cold work steel to give a minimum Brinellhardness of 225, and at the same time have a ductility of at least 12%EL. Justify yourdecision. Use equation 1 and Figure 1. (6 marks)𝑇𝑆(𝑀𝑃𝑎) = 3.45 𝑥 𝐻𝐵……………(1)Where TS = Tensile strength and HB = Brinnel hardnessFigure 1: For 1040 steel, brass, and copper, (a) the increase in yield strength, (b) theincrease in tensile strength, and (c) the decrease in ductility (%EL) with per cent (%) coldwork.
Solution
a. HCP metals are typically more brittle than FCC and BCC metals due to their crystal structure. HCP metals have a close-packed hexagonal structure, which results in fewer slip systems available for dislocation motion. This limited slip system makes it more difficult for dislocations to move and causes the material to exhibit brittle behavior.
b. The four strengthening mechanisms in metals are:
- Solid solution strengthening: This mechanism involves adding impurity atoms to the metal lattice, which disrupts the regular arrangement of atoms and hinders dislocation motion. Dislocations are impeded by the presence of these impurity atoms, making it more difficult for them to move.
- Strain hardening (work hardening): This mechanism occurs when a metal is plastically deformed, causing dislocations to multiply and tangle with each other. The tangled dislocations impede further dislocation motion, increasing the strength of the material.
- Grain refinement: This mechanism involves reducing the grain size of the metal, which increases the number of grain boundaries. Dislocations are hindered by these grain boundaries, leading to increased strength.
- Precipitation hardening: This mechanism occurs when small particles (precipitates) form within the metal matrix. These precipitates impede dislocation motion, making the material stronger.
c. In strain hardening (work hardening), another mechanical property that is significantly degraded is ductility. As the material undergoes plastic deformation and dislocations multiply and tangle, the material becomes more resistant to further deformation. This increased resistance to deformation reduces the material's ability to elongate or deform plastically, resulting in a decrease in ductility.
d. To determine if it is possible to cold work steel to achieve a minimum Brinell hardness of 225 and a ductility of at least 12%EL, we can use equation 1 and Figure 1. By referring to Figure 1, we can observe the relationship between the percentage of cold work and the resulting increase in yield strength, tensile strength, and decrease in ductility (%EL) for 1040 steel. We can then use equation 1 to calculate the tensile strength (TS) based on the Brinell hardness (HB) value of 225. If the resulting TS value falls within the range of ductility (%EL) of at least 12%EL, then it is possible to achieve the desired properties. However, if the resulting TS value exceeds the desired ductility range, it may not be possible to achieve both the minimum Brinell hardness and the desired ductility simultaneously.
Similar Questions
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